Some very basic chemistry will help a lot with understanding how cement is made and how it works. If you missed out on chemistry at school, or it just seems a long time ago, the following short notes might be useful.
Basic
Chemistry 1: Chemical symbols
Chemical symbols are
abbreviated forms of the names of chemical elements, eg: Ca-calcium;
Si-silicon; K-potassium.
Symbols are usually based on the Latin
names, so they don't always resemble the English names especially for
elements known in antiquity (eg: Au-gold, aurum).
Some useful
elemental symbols in the context of cement follow, with their
approximate atomic weights:
| Element | Symbol | Atomic weight |
| Hydrogen | H | 1 |
| Carbon | C | 12 |
| Oxygen | O | 16 |
| Nitrogen | N | 18 |
| Sodium | Na | 23 |
| Magnesium | Mg | 26 |
| Aluminium | Al | 27 |
| Silicon | Si | 28 |
| Phosphorus | P | 31 |
| Sulfur | S | 32 |
| Chlorine | Cl | 35.5 |
| Potassium | K | 39 |
| Calcium | Ca | 40 |
| Titanium | Ti | 48 |
| Chromium | Cr | 52 |
| Manganese | Mn | 55 |
| Iron | Fe | 56 |
A
chemical formula is more than just a convenient short form of the name
of a chemical - they indicate its composition.
For example,
common table salt is sodium chloride, NaCl. One molecule of sodium
chloride contains one atom of sodium and one of chlorine.
Calcium
carbonate, CaCO3, contains one atom of calcium, one of
carbon and three of oxygen.
Basic
Chemistry 3: Atomic weights (also known as relative atomic masses)
In
the old days, atomic weights were based on hydrogen with an atomic
weight of 1. This meant that calcium, with an atomic weight of 40, is 40
times as massive for the same number
of atoms as hydrogen.
In other words, if you have 1 gram
of hydrogen and 40 grams of calcium, there would be the same number of
atoms in each.
These days, atomic weights are not based on
hydrogen, but on one-twelfth of carbon-12. There have been other
definitions as well, but they are all the same to within about 1%.
Although called atomic weights, they are not really weights because they
are ratios and therefore dimensionless but the term atomic weight is
kept for historical reasons.
The basic point is that the atomic
weight tells you the relative masses of atoms. A sodium atom is 23 times
as massive as a hydrogen atom and a sulfur atom is twice as massive as
an oxygen atom (see the Table above and you'll get the idea).
This
is useful because with this knowledge we can calculate how much, by
weight, of each element is present in compounds. It also means we can
weigh stuff out in the right proportions to make different compounds.
Sodium
chloride again: the atomic ratio of sodium to chlorine is 1:1. There is
one atom of sodium and one of chlorine. The proportions by weight are
different. The weight (relative atomic mass) of sodium is 23 and of
chlorine is 35.5. If we add these together we get the formula weight of a
sodium chloride molecule: 23+35.5=58.5.
So, the proportion of
sodium in sodium chloride is: 23/58.5 x 100% = 39.3% by mass.
The
proportion of chlorine in sodium chloride is: 35.5/58.5 x 100% =
60.7% by mass.
Let's do a slightly more complicated one. The
formula for calcium carbonate is CaCO3 and from the Table
above, the relative atomic mass of calcium is 40, of carbon is 12 and of
oxygen is 16.
In calcium carbonate, we have one atom of calcium,
one of carbon and three of oxygen. So, the formula weight of calcium
carbonate is: 40+12+48=100.
So, calcium carbonate contains 40%
calcium, 12% carbon and 48% oxygen by mass.
A little pedantry...
The term
'formula weight' has been replaced by 'molar mass'. Understanding the
formula weight is easy, it is just the sum of the atomic weights of all
the atoms in the formula for a compound. The molar mass is numerically
the same, multiplied by 1gram/mol. The reason for this is to make the
expression dimensionally correct. Atomic weights aren't weights, they
are ratios; for calcium carbonate, the molar mass is 100 grams per mol.
'Mol'
is the symbol for 'mole' and is linked to the number of atoms in 12
grams of carbon-12, the same as atomic weights. The mole can be applied
to elements or compounds.
So, one mole of calcium weighs 40
grams, one mole of iron weighs 56 grams and one mole of calcium
carbonate weighs 100 grams.
Basic
Chemistry 4: Anions and cations
Atoms are normally
electrically neutral because they have the same number of protons
(positively charged) as electrons (negatively charged). However, if it
gains or loses one or more electrons, an atom becomes electrically
charged. For reasons to do with the number of electrons in the outer
shell of the atom, some atoms easily gain one or more electrons and
others lose one or more electrons.
Those that gain electrons
become negatively charged and are called anions. Those that lose an
electron become positively charged and are called cations.
If you
want more detail, get a book, or go online, and look up valence
electrons.
However for now, and to keep it simple, just learn the
following:
In normal cement-related compounds, cations and
anions have the following charges (valencies):
Hydrogen +1
Carbon
+4
Nitrogen +4
Sodium, potassium +1
Calcium, magnesium +2
Aluminium
+3
Silicon +4
Phosphorus +5
Oxygen -2
Chlorine -1
Hydroxide
(OH) -1
Chromium +3 or +6
Manganese +2 or +3 (can have others)
Iron
+2 or +3
Sulfate (SO3) -2
It may be a bit tedious
learning these but it is worth the effort. If you remember the formulae
for some compounds as well, you can work out valencies you have
forgotten because the charges have to balance.
For example,
everyone knows the formula of water is H2O. If you
remember hydrogen has a charge of +1 but you forgot about oxygen, water
has to be electrically neutral, so the oxygen anion must have a charge
of -2.
If you remember that the sodium cation has a charge of +1
and the hydroxide anion -1, you can work out that the formula for sodium
hydroxide must be NaOH; it cannot be, for example, Na2OH
because it would then be electrically charged by +1.
If you
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